Company: Komatsu
Industry: Mining
Problem
A Komatsu Cummins PC350LC-8 excavating machine suffered catastrophic engine failure caused by fuel contamination on the jobsite. The cost of repairing the fuel filters and fuel injectors was $25,000. Worst of all, the excavator had failed during the first 1,000 hours of operation.
Solution
Komatsu Cummins reported that fuel filters often were becoming prematurely blocked after less than 250 hours of use. FuelActive fuel pick-up units were installed on the excavating machines on a trial basis. Trial analysis showed the excavators operated at optimal levels for 7,352 hours with no fuel-contamination issues over the next 49 months. Fuel filter usage hours also increased from 200 to 1,000 hours, and no further costly fuel-related repairs were required.

Results

Komatsu Cummins no longer experienced fuel-contamination issues with its PC350LC-8 excavators.

The company has reduced maintenance costs, increased operating time and efficiency, and ended fuel-related breakdowns.
Other Mining Case studies
Mafube Coal
Diesel is one of the largest costs for Mafube Coal, with mobile equipment being the largest consumer, the key goal was to reduce fuel consumption and support their pledge to reduce their carbon footprint. Following a 6.94% fuel saving during an initial trial with FuelActive, Mafube have agreed to roll out FuelActive’s patented fuel pick-up system across their entire fleet of dozers, haul trucks, drills & excavators.